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Active
Coils (n) - those coils which are free to
deflect under load.
Angular
Relationship of Ends - the relative position
of the plane of the hooks or loops of extension springs
to each other.
Baking
- heating of electroplated springs to relieve hydrogen
embrittlement.
Closed
Ends - ends of compression springs where
pitch of the end coils is reduced so that the end
coils touch.
Closed
and Ground Ends - as with closed ends, except
that the end is ground to provide a flat plane.
Closed
Length - See Solid Height.
Close-Wound
- coiled with adjacent coils touching.
Coils
Per Inch - see Pitch.
Deflection
(F) - motion of spring ends or arms under
the application or removal of an external load (P).
Elastic
Limit - maximum stress to which any given
material will operate indefinitely without failure
for a given minimum stress.
Free
Angle - angle between the arms of a torsion
spring when the spring is not loaded.
Free
Length (L) - overall length of a spring in
the unloaded position.
Frequency
(natural) - the lowest inherent rate of free
vibration of a spring itself (usually in cycles per
second) with ends restrained.
Gradient - see Rate (R).
Heat
Setting - fixturing a spring at elevated
temperature to minimize loss of load at operation
temperature.
Helix
- the spiral form (open or closed) of compression,
extension, and torsion springs.
Hooks
- open loops or ends of extension springs.
Hot
Pressing - see Heat Setting.
Hydrogen
Embrittlement - hydrogen absorbed in electroplating
or pickling of carbon steels, tending to make the
spring material brittle and susceptible to cracking
and failure, particularly under sustained loads.
Hysteresis
- the mechanical energy loss that always
occurs under cyclic loading and unloading of a spring,
proportional to the area between the loading and unloading
load-deflection curves within the elastic range of
a spring.
Initial
Tension (P1) - the force that tends to keep
the coils of an extension spring closed and which
must be overcome before the coils start to open.
Load
(P) - the force applied to a spring that
causes deflection (F).
Loops
- the coil-like wire shapes at the ends of extension
springs that provide for attachment and force application.
Mean
Coil Diameter (D) - outside spring diameter
(O.D.) minus one wire diameter.
Modulus
in Shear or Torsion (G) - coefficient of
stiffness for extension and compression springs.
Modulus
in Tension or Bending (E) - coefficient of
stiffness used for torsion and flat springs (Young's
Modulus).
Moment
(M) - see Torque.
Open
Ends, Not Ground - end of a compression spring
with a constant pitch for each coil.
Open
Ends Ground - "open ends, not ground"
followed by an end grinding operation.
Passivating
- acid treatment of stainless steel to remove contaminants
and improve corrosion resistance.
Permanent
Set - a material that is deflected so far
that its elastic properties have been exceeded and
it does not return to its original condition upon
release of load is said to have taken a "permanent
set."
Pitch
(p) - the distance from center to center
of the wire in adjacent active coils (recommended
practice is to specify number of active coils rather
than pitch).
Preset
- see Remove Set.
Rate
(R) - change in load per unit deflection,
generally given in pounds per inch.
Remove
Set - the process of closing to solid height
a compression spring which has been coiled longer
than the desired finished length, so as to increase
the apparent elastic limit.
Set - permanent distortion which occurs when a spring
is stressed beyond the elastic limit of the material.
Slenderness
Ratio - ratio of spring length (L) to mean
coil diameter (D).
Solid
Height (H) - length of a compression spring
when under sufficient load to bring all coils into
contact with adjacent coils.
Spring
Index - ratio of mean coil diameter (D) to
wire diameter (d).
Squared
and Ground Effects - Refer to Closed and
Ground Ends.
Squared
Ends - Refer to Closed Ends.
Stress
Range - the difference in operation stresses
at minimum and maximum loads.
Stress
Relieve - to subject springs to low-termperature
heat treatment so as to relieve residual stresses.
Shot
Peening - a cold-working process in which
the material surface is peened to induce compressive
stresses and thereby improve fatigue life.
Squareness
of Ends - angular deviation between the axis
of a compression spring and a normal to the plane
of the ends.
Squares
Under Load - as in Squareness of Ends, except
with the spring under load.
Torque
(M) - a twisting action in torsion springs
which tends to produce rotation, equal to the load
multiplied by the distance (or moment arm) from the
load.
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